When it comes to selecting the ideal loop wire for your project, there is no one-size-fits-all solution. Gauge, or the thickness of the wire, is the most significant factor: Opt for a thicker wire if you want to prevent overheating, whereas a thinner wire is more manageable for working with. It is important to find a balanced approach; make sure you’re opting for a wire that can support your current draw without being too cumbersome.
When deciding on a wire to use for your project, its insulation can make all the difference. PVC and Teflon are the two most widely used insulation materials. PVC is an inexpensive option, however its heat-resistance cannot compare to that of Teflon-insulated wiring. If you expect your project to generate high levels of heat, then investing in Teflon-insulated wire may be worth it.
In order to securely attach the wire to your project, you will ultimately need to decide on an appropriate type of connector for the job. Utilizing a soldered connection is often a standard procedure; however, if your project will endure high levels of motion, a soldered connection is more prone to malfunctioning. Rather than risking it, opt for a screw terminal or crimp connector!
After mulling over all of these elements, you are now in a position to select the optimal loop wire for your endeavor.